OPERATIONS CLEAN UP GUIDE

OPERATIONS CLEAN UP GUIDE

OPERATIONS WEEKLY CLEAN UP GUIDE


When done

–as per schedule - see operations tasks doc  

This regular clean up is part of points value for tasks ( any one off clean up tasks would be paid for separately )

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WHAT THIS TASK INVOLVES

--ALL DISMANTLERS AT AS PER SCHEDULE START CLEAN UP  ( IF W/O DUE THAT DISMANTLING IS DOPING ) THIS MUST BE  DONE AS PRIORITY,

OTHERWISE  EVERYONE WORKS AS A TEAM TO COMPLETE

--DISMANTLERS CLEAN AND SWEEP AWAY BOLTS ON CONCRETE BEFORE USING FLOOR CLEANERS


WHAT ITEM ARE CLEANED

EACH WEEK 


EACH DISMANTLER TO CLEAN OWN HOIST AREA
-CLEAN AND SWEEP BOLTS
-REMOVE FLOOR HOIST PLATE READY FOR HIGH PRESSURE WASHER
-BINS OUTSIDE
-CAR OFF HOIST
-DISMANTLE CRATE OUTSIDE
-WORK BENCH OUTSIDE
-ALL OBSTACLES CLEAR SO THAT HIGH PRESSURE WASHER AND FLOOR DEGREASER CAN BE APPLIED

1X PERSON TO SPREAD OUT FLOOR DEGREASER START WITH ENG/GBOX WASH BAY

1X PERSON START WASHING FLOOR WITH HIGH PRESSURE WASHER ONCE DEGREASER HAS BEEN PUT DOWN AND AREA IS SWEPT OF BOLTS START FROM ENG/GBOX WASH BAY AND WORK WAY TOWARDS CENTER OF DISMANTLE AREA THEN START FROM WESTSIDE OF CONCRETE SLAB TO EASTSIDE TOWARDS DRAIN ALSO WASH UNDER HOIST PLATES

REMIAINING DISMANTLERS TO SWEEP FLOOR AND SCRUB FLOOR DEGREASER WITH BROOM

1X PERSON TO DRIVE FLOOR CLEANER WHICH IS LOCATED NEXT TO FRONT STOREROOM

ONCE AREA HAS BEEN CLEANED BINS / TOOLBOX / CAR / CRATE ARE TO BE BROUGHT BACK IN ASIGHNED AREA

FLOOR CLEANER DRAINED OF WATER AND PLACED BACK UP FRONT ON CHARGE

FLOOR DEGREASER PUT AWAY


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--MONTHLY TASK – 
ON A ROTATION 2X DISMANTLERS (AS ASSIGNED BY MANAGER) 
 TO CLEAN OUT OIL PIT AS PER GUIDE 
THIS WILL BE DONE ON TIME BASIS 
THIS NORMALLY TAKE A HOUR TO DO WHICH THIS WILL BE PAID ON DOUBLE TIME TASK EXAMPLE IF YOU COMPLETE IN 1HR YOU WILL BOTH BE PAID FOR 2HR



GUIDE FOR CLEANING PIT

2 PERSON TASK THIS JOB IS DONE ON DOUBLE TIME

-- place empty or half full IBC 1000 litre container near pit also place portable steam cleaner in front of pit attach water hose to water tap fitting located in dismantlers bay next to parts wash bay

-- remove pit grate and place end of hose into pit which will suck and remove contents into IBC container second person will keep watch to make sure hose does not over fill or fall out or and to stop machine from sucking if needed
 
--once pit has been cleaned place full IBC container with other sludge bins see operations manager for location and put back up cleaner away

-- remove lid off oil separator and open release valves so that excess water can run out use hot water and degreaser to clean out once process is complete clean area and place all items away

-- Tools needed for job

-2 pairs of gum boots located in store room -sucker hose located in q- bay

- Back up steam cleaner located above dismantlers tyres for scrap -IBC 1000 litre container


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CLEAN UP GUIDE FOR BAY2 & 1


FRIDAY CLEAN UP OF FLOOR AREA MECH TOWER RACK AND BAY 1 & 2 ( SEE PIC BELOW )
START CLEAN UP AT 3.00PM FRIDAY 2 PERSON JOB
CLEAN UP IS PART OF POINTS INCENTIVE PROGRAM ( THIS IS NOT DONE ON TIME )
--SWEEP AREA MAKE SURE NO LOOSE BOLTS
--COVER FLOOR SECTION WITH ENGINE DEGREASER
--USE SCUBBER ON FLOOR CLEANER TO SOAK IN ENGINE DEGREASER
--1 PERSON TO STEAM CLEAN FLOOR 2ND PERSON ON FLOOR CLEANER TO SUCK UP WATER
--ONCE COMPLETE ALL CLEANING ITEMS AWAY


MECH TOWER RAC  (PIC ABOVE)
BAY 1 & 2                   (PIC BELOW)


CLEANING BAY2 MAKE SURE TO EMPTY BIN AND MOVE ENGINE/GEARBOX THAT HAVE BEEN STRAPPED TO SKID TO LOADING BAY ALSO MOVE EMPTY SKIDS PUT ASIDE UNTILL CLEAN UP IS FINISHED – CORE CRATES AND ENG/GEARBOX TO BE SEPARATED JUST LEAVE AND CLEAN AROUND THEM PIC BELOW (PIC BELOW)



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CLEAN UP GUIDE PARTS AWAY AREA 

FRIDAY CLEAN UP OF FLOOR AREA PARTS AWAY AND PICK UP BAY ( SEE PIC BELOW )

 

-- ALL PARTS AWAY 

--SWEEP AREA MAKE SURE NO LOOSE BOLTS

- CLEAN FLOOR WITH FLOOR CLEANER 

----1 PERSON TO STEAM CLEAN FLOOR 2ND PERSON ON FLOOR CLEANER TO SUCK UP WATER

HIGH PRESSURE HOSE LOCATED TO TOILET




--USE SCRUBBER ON FLOOR CLEANER TO SOAK IN ENGINE DEGREASER




--1 PERSON TO STEAM CLEAN FLOOR 2ND PERSON ON FLOOR CLEANER TO SUCK UP WATER

HIGH PRESSURE HOSE LOCATED TO TOILET


​
--ONCE COMPLETE ALL CLEANING ITEMS AWAY AND PLACE ALL BINS AND ANY OTHER ITEMS MOVED WHEN DOING CLEAN UP BACK IN SAME POSITION

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